Quality Assurance From Yarn to Carton
We measure quality at two levels. Raw materials are tested against lab benchmarks before they ship. Garments are inspected at four stages before they leave the factory.
Laboratory and Quality Benchmarks
| Parameter | Yarn and Fabric Indenting | Garment Production |
|---|---|---|
| Strength | CSP above 2,800 (compact cotton), RKM above 18.0 | Seam strength and slippage tested to ASTM methods |
| Evenness | Uster Statistics 5% to 15% level | No visible barré or shade bands |
| Color Fastness | Grade 4 to washing, perspiration and rubbing | ISO 105 and AATCC shade continuity |
| Dimensional Stability | Max 3% residual shrinkage in finished fabric | Max 5% length or width change after 3 home washes |
| Pilling | Grade 4 (Martindale, 2,000 cycles) | Grade 4 after 30 minutes tumble test |
| Inspection | Pre-shipment mill sample plus independent lab test | AQL 1.5 critical and AQL 2.5 major, Level II |
Our 4-Stage Garment Inspection
- Raw Material Check: We verify yarn count, inspect fabric rolls to the 4-point system, sort shade lots and check weight and width before spreading.
- Pre-Production Meeting: We review the approved fit sample, grading, critical construction points and trim card with production managers and line supervisors.
- In-Line Sewing QC: We watch live lines for stitch tension, needle tracking, stitches per inch and measurement variance.
- Final Random Inspection: We check packing, run carton drop and barcode scans and audit to AQL before issuing the Inspection Certificate.
